Lithium Ion Pouch Cell Assembly

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seat: Guangdong
Validity to: Long-term effective
Last update: 2023-10-11 22:03
Browse the number: 461
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Lithium ion Pouch Cell Assembly for Pouch Battery


 




The below listing is step-by-step guide of how to produce a Li-ion Pouch Cell using MRBEST equipment & materials.

Lithium ion Pouch Cell Assembly for Pouch Battery indicated has various sizes and specifications, therefore can be customised to meet your requirements.



 





PROCESS 1: Electrode Sheet Preparation


 








































Process Flow



Recommend Equipment



Furnace to sinter raw active material



(Cathode & Anode)



 





Milling Machine to mill material to smaller particles





Mixer to mix active, conductive and binder material into paste within vacuum





Coater to coat paste onto current collector; attach heater to dry





Rolling Press (Calendar) to roll the electrode to proper thickness





Choose method



Stacking



OR



Winding



All consumables & materials are available



e.g. Al Film, Metallic Strip Terminal, Tabs






 





PROCESS 2: Cell Assembly


 














































Procedure



Process Flow



Recommend Equipment



Stacking



6: Electrode Die Machine to cut out electrode with lead





7: Stacking Machine to stack



layers in form of Anode + Separator +



Cathode + Separator +…





Winding



6: Slitting Machine to slit electrode sheet to strip





7: Winding Machine to wind



strips layers in form of Anode +



Separator + Cathode + Separator +





 



8: Ultrasonic Welding Machine to first weld current collector and then tab together





 



9: Short-circuit Detector to test if the



cell has a short-circuit





 



10: Vacuum Oven to dry the cell if no short-circuit






 





PROCESS 3: Case Formation & Sealing


 












































Process Flow



Recommend Equipment



11: Cup Forming Machine to punch cup-



shape and gas receiver on Aluminium lamination sheet and then place cell into the cup





12: Top & Side Heat Sealing machine to seal the top and shorter side after double-up





Glove Box:





13: Electrolyte Filling System to fill electrolyte in vacuum/glove box





14: De-gas by removing air from the electrolyte





15: Vacuum Primary-Sealing Machine to



seal longer side (the side with gas receiver)



under vacuum after electrolyte is filled





Battery Analyzer to Charge/Discharge the cell for battery formation and drive the unnecessary gas caused by electrode chemical reaction into gas receiver.





17: Cutting off the gas receiver and Vacuum Sealing Machine for final sealing on the cutting edge under vacuum conditions within glove box






 





PROCESS 4: Battery Testing


 
















19: Battery Analyzer to test the pouch cell's performance





20: Battery Impedance Tester to measure battery's internal resistance






 



 

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